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Could I run with this issue?

490 Views 14 Replies 6 Participants Last post by  paul93VR4
The question is:
Can I run my car daily while I wait for an engine harness (1 month) with the fans at top speed always or it will kill my battery? (Genuine and recently restored 110A alternator working perfectly).

I have a problem in coolant sensor wiring or ecu and fans won't start. (Not relays or fans related, it's ecu not sending start fans output by itself or by bad sensor readings). Ecu starts condenser fan if I run the climate or starts both fans at top speed if I disconnect the coolant sensor (Genuine brand new). Ecu starts like it when detects an abnormality or malfunction of the coolant sensor. It works fine.

Thanks!
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Are you running the stock fans with the stock wiring? If I remember correctly the fans are controlled by the ground side.
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Yes, all stock. But that's not the problem. Ecu us capable to run fans, but cooling temperature readings is the problem. Ecu is not recieving correctly the sensor signal or is not managing it correctly.
Not fans or relays or other thing.
If I look voltage between pins 92 and 83 on the ecu (right now I am not sure if that was the numbers, but first is the sensor grounding and second one is the sensor input). I can see a 0.9v 30min after engine was stop from hot. I start the engine and voltage drops slowly until 0.630v (warming up decreases sensor resistance) but fans won't start. If I press the gas pedal, voltage goes up to 0.680v that is not normal cause fans are stoped and sensor must be decreasing all time until fans runs.
If I look voltage between pins 92 and 83 on the ecu (right now I am not sure if that was the numbers, but first is the sensor grounding and second one is the sensor input). I can see a 0.9v 30min after engine was stop from hot. I start the engine and voltage drops slowly until 0.630v (warming up decreases sensor resistance) but fans won't start. If I press the gas pedal, voltage goes up to 0.680v that is not normal cause fans are stoped and sensor must be decreasing all time until fans runs.
I followed your last post describing your problems, the great on-point suggestions from @paul93VR4, and the results you posted in response to a few of his recommendations. Like other members posted, I do not see a clear logical explanation linking the slow wipers, dim dash lights, and cooling fan questions together. First the cooling fans......I have owned 4 of these cars personally, buying my first one new 31 years ago,and have worked on many others. I have always been amazed how rarely my radiator fans turn on living in Southeastern USA, where daily temps are 80-100*F from May-October. My condenser fan runs on low always, because the AC is running. Your concern is "radiator fans are not working when water is hot". You never say that your temp gauge rises past the midway point at any time or that you have actual signs of overheating.... boiling water in overflow, steam, hard expanded radiator hoses, etc. I will post some images from this car's related service and tech manuals to prove my belief that you likely do not have any fan/ cooling problems. You have both fans properly running on high when your ECT is unplugged, and you have cond fan on low with AC....PERFECT. Restarting the warm car began at 0.9V = ~160*F engine block. Radiator would be significantly lower...cools down much quicker than the engine block. Look carefully at the coolant system flow diagram I provided. The thermostat is actually 2 gatekeeper valves in one....it totally blocks the output of the 160* to the rad and blocks any cool rad water from from returning into the system. EXPLANATION: You started car=>water circulates around block/heads only mixing water from hot/cold spots together as they flow past the ECT=>T's and V's jumping up/dn briefly ...then T rises causing V to fall=>at 170* thermostat begins to open and is fully open at 194*. The entering cool rad water mixes with hot and quickly drops T and V rises and the thermostat starts to close =>the water quickly heats, thermostat reverses again=>the back and forth stops when the thermostat remains near to or at fully open and a temperature equilibrium in the system is reached....you saw that happen with ECT showing 0.630V - 0.680V. Look at my posted table...probably is about mid 180's. Now, look at the tables showing the ECU programmed temperatures required to turn on the fans. Lowest is 203*F. YOUR FANS SHOULD NOT BE RUNNING !!!!! You could reassure yourself by unplugging the installed ECT connector and attach it to your old ECT. Boil water~212*, quickly take it to the car, turn the key to ON/RUN, lower connected old sensor into water...Does the fan turn on? ? measure voltage quickly.


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DON @mothsmoths where did you find that voltage vs temp chart ?? That is what I have been looking for 3 days !!

As you show the voltage at ECT need to come down to ~ .50 volts to have the ECU turn the Radiator fan low and ~.40 radiator & condenser high.

and shows how important a properly functing pressure cap is to ensure the car is able to maintain coolant temperature properly

Excellent explanation.
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Yes you can Hotwire them. It won’t fix any of your other problems but the simple answer is yes. Fuck it. Hotwire that bitch 🤣
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I agree with mothsmoms though. Even in temps up to 114 F my cars fans rarely turn on.
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Hi @mothsmoths thanks for that awesome answer.
I'm pretty sure that car is overheating. I have not put a temperature meter to the water, but I have few signs that is happening:
Since I have this problems, I never seen my fans working.
-Not arriving to my parking spot like always before.
-In traffic jam I can see my oil gauge going down and I have seen one time the oil light flickering (new oil installed). Oil at 2 ticks. With big fan working oil is on the big lower oil gauge line at idle. (I know that stock gauges are shit, but there is a big difference. Now if I try to brake the car and release the clutch to stall it, oil light don't comes on at 4-500rpm (less than this the engine dies).
Water reservoir was going up to much.
-If I start the engine and idle it, fans never run. But after 10min I can see that revs start to die and the ecu fights to maintain the base idle while the oil pressure drops with time. Of course I can't touch anything on the engine bay cause is so so hot.
I am sure like I am a man that fans are not working properly.
All engine is restored with OEM parts (Thermostat, water pump, oil pump, cooling and oil sensors... I think that everything in it is new).

Then with that chart that you have put, I can see that sending unit is not working properly. Then the questions:
-Is there more than one genuine temp sensor for ecu? (Could be a bad generation sensor installed).
-Could be the wire to the sensor that have so much resistance? (Wire in bad shape).
-Could be a bad ecu instead a bad wire to the sensor? How to know?
Disconnecting the 83 pin on the ecu connector (input sensor) and look resistance between the wire and body? How to diagnose if is the sensor wiring or ecu internal damage?
Were I must to check that voltage chart? Is same pins that I have been looking? (83-92).
Really thanks for that post. So clarifying.
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Hi @mothsmoths thanks for that awesome answer.
I'm pretty sure that car is overheating. I have not put a temperature meter to the water, but I have few signs that is happening:
Since I have this problems, I never seen my fans working.
-Not arriving to my parking spot like always before.
-In traffic jam I can see my oil gauge going down and I have seen one time the oil light flickering (new oil installed). Oil at 2 ticks. With big fan working oil is on the big lower oil gauge line at idle. (I know that stock gauges are shit, but there is a big difference. Now if I try to brake the car and release the clutch to stall it, oil light don't comes on at 4-500rpm (less than this the engine dies).
Water reservoir was going up to much.
-If I start the engine and idle it, fans never run. But after 10min I can see that revs start to die and the ecu fights to maintain the base idle while the oil pressure drops with time. Of course I can't touch anything on the engine bay cause is so so hot.
I am sure like I am a man that fans are not working properly.
All engine is restored with OEM parts (Thermostat, water pump, oil pump, cooling and oil sensors... I think that everything in it is new).

Then with that chart that you have put, I can see that sending unit is not working properly. Then the questions:
-Is there more than one genuine temp sensor for ecu? (Could be a bad generation sensor installed).
-Could be the wire to the sensor that have so much resistance? (Wire in bad shape).
-Could be a bad ecu instead a bad wire to the sensor? How to know?
Disconnecting the 83 pin on the ecu connector (input sensor) and look resistance between the wire and body? How to diagnose if is the sensor wiring or ecu internal damage?
Were I must to check that voltage chart? Is same pins that I have been looking? (83-92).
Really thanks for that post. So clarifying.
You wrote, "I'm pretty sure that car is overheating. ..I have not put a temperature meter to the water". You put 2 water temp sensors to it. The ECT sensor voltage proves your NOT OVERHEATING and your gauge never goes past 1/2 way up. You saw `0.63-0.68 volts ...the table I posted puts those voltages @ 180ish F. Your condenser fan is on low already since you have the AC on. The rad fan SHOULD NOT COME ON until 203*F. You wrote "that chart that you have put, I can see that sending unit is not working properly". WRONG-look again. I will post the actual voltage to temp table below that is programmed in YOUR ECU and mine from the factory. Shows same temps very very accurately....0.63-0.68 V is 178-182*F. Thermostat is only 1/3 open....fully open is at 194*F.

You can back probe voltage at ECT connector then immediately at ECU pins...if very close proves wires are good.

As the coolant gets hotter, it expands and pressure increases. Overflow cap opens to release/maintain coolant ~13psi, so coolant flows into bottle... level increases......THAT'S NORMAL...NOT OVERHEATING symptom. The coolant gets sucked back into the system from the bottle as the engine cools down.

Your oil pressure gauge sounds like all of our cars using OEM pressure sender. Oil temp rises->oil is thinner-> pressure reading drops-> no valve noise, goes up as RPM's go up-> NO PROBLEM.

You can buy an infrared laser temp gun... ~$15 U.S....? Euros en ESPANA. Point it at water manifold at base of ECT and upper rad hose.....inexpensive/easy/quick/ so can let go non-problem and sleep. DON

Hard to read with size and colors, but that's what's in the ECU, I can't change that. You can hold cursor over table, right click, choose open in new window/tab, then just click on the tab to open, with cursor over table click on +.
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I was out here in the garage reading the post earlier so I took a pic of my car. I slowly move the red dot around the thermostat housing until I find the highest temperature. Of couse my car isnt running ....
My Gen1 is different but the fans come on at 187 or so. Basically 2-3 degrees of the set point of 185F. Again, Gen1 is different your car is as Don said. 203F
Heck you can get a Stewart Warner mechanical gauge and set it up if you really wanted to do a long term test.
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I didn't see anywhere in the post that told me what year car we're working on? If it's truly ECU controlled fans, and the ECU is not receiving a temp sensor signal, I would expect some severe drivability issues and corresponding trouble codes.
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@mothsmoths. Finally I have my fans working. New wiring for the temperature sensor and now it runs perfectly. Big fan starts at 0.440v aprox (about 205 F). Then voltage starts to increase until 0.480v aprox then stops and goes down again.
I supose that with that low voltage readings my old wiring is not correctly isolated in some point and other cable is injecting current to it.
Guys, your help and charts have been so useful for me to look for to problem and to see if now all was working fine. I'm immensely grateful for your help.
Really really thanks mates!!! :)
That's great to hear @Markmo that they are working.

I am curious what wires were problem.

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