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Old 03-02-2004, 06:20 PM   #1 (permalink)
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Default Extremely Simple Intake Pressure Test

Was starting down the path to build Jeff's intake pressure tester tonight when I stumbled on a very simple way to do the same test.



REQUIREMENTS
1. Aftermarket boost gage (I have a 0-2.5 BAR MAP sensor hooked up to my MMCd data logger)

2. Air compressor with pressure regulator

3. Heavy duty lawn / leaf plastic bag (leave it folded up)

DIRECTIONS
1. Remove MAS from intake

2. Cover MAS with plastic bag (8 layers of plastic thick)

3. Reinstert MAS into intake

4. Tighten intake clamp

5. Pressurize intake to 20 PSI using fitting on plenum



Clint
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Replaced: 2X clutch / 3X brakes / 2X front rotors / 2X ABS HU / 1X NGK Plugs / 1X Ball joints / 2X Antenna mast / 1X Active exhaust cable / 1X Windshield / 1X Fuel FIlter / 1X Struts / 1X rear rotors / 1X Front Head / VSS / 1X rear wheel bearings / 1X Transfer case (warranty) / 1x Tie rod end (drivers side)
Overhauled: Starter, IAC, BISS, CV Boots
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A/F Gauge / MAP - Electronic Boost Logging / MMCd Data Logger
Pending Projects: Steering Rack

Last edited by cbatters : 05-30-2006 at 08:04 PM.
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Old 03-02-2004, 06:26 PM   #2 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

Quote:
Originally Posted by cbatters
Was starting down the path to build Jeff's intake pressure tester tonight when I stumbled on a very simple way to do the same test.

REQUIREMENTS
1. Aftermarket boost gage (I have a 0-2.5 BAR MAP sensor hooked up to my MMCd data logger)

2. Air compressor with presure regulator

3. heavy duty lawn / leaf plastic bag (leave it folded up)

DIRECTIONS
1. Remove MAS from intake

2. Cover MAS with plastic bag (8 layers of plastic thick)

3. Reinstert MAS into intake

4. Tighten intake clamp

5. Pressurize intake to 20 PSI using fitting on plenum

QED

Only leak I found was from the stock BOV.




Clint
crude...but effective. I LIKE THAT...I guess its really no more crude than PVC glued and screwed though. It really all boils down to necessity being the mother of invention once again. Good idea.
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Old 03-02-2004, 09:31 PM   #3 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

Kudos. Very clever and elegant.

Jeff
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Old 03-02-2004, 09:36 PM   #4 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

Cool.
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Old 03-02-2004, 11:58 PM   #5 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

perhaps an embarrassing question, but what "fitting on plenum"are you referring to?
Thanks, and very cool
-Widow
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Old 03-03-2004, 03:25 AM   #6 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

Quote:
Originally Posted by widow maker
perhaps an embarrassing question, but what "fitting on plenum"are you referring to?
Thanks, and very cool
-Widow
On the plenum near the throttle body there is a nipple with a 4-5" piece of tubing that connects to some hard lines. Common tap point for boost gage - good place to pressurize intake.


Clint
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Old 03-11-2004, 05:42 AM   #7 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

Good idea...pressurizing through the intake plenum instead of fabbing up a giant cork to go in place of the MAS.
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Old 03-11-2004, 06:15 AM   #8 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

Quote:
Originally Posted by jeremyk
Good idea...pressurizing through the intake plenum instead of fabbing up a giant cork to go in place of the MAS.
Wasn't trying to develop a new pressure tester - I was just having a tough time getting the round PVC fitting into the the oval gasket when I got the idea of inserting a plastic membrane and using the existing MAS/clamp to secure it.

Planning to use the same technique to block off the two turbo connections to the Y pipe to test the BOV. Current pressure tester installed @ MAS does not test proper closed loop BOV operation.

Adversity the mother of invention...


Clint
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Old 03-11-2004, 06:41 AM   #9 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

that sounds a hell of alot easier
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Old 03-11-2004, 09:09 AM   #10 (permalink)
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Default Re: Extremely Simple Intake Pressure Test

Hey, if it works it works
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