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Old 03-14-2009, 11:33 AM   #1 (permalink)
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Default Rear Diff Break in

Philip,

Can I use any GL-5 80-90W fluid for the diff break in, then replace with the supplied Kaaz Fluid?
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Old 03-22-2009, 01:11 AM   #2 (permalink)
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Default Re: Rear Diff Break in

There is enough KAAZ fluid included with the diff for the break-in and an oil change. The break-in is very important, so I would use the right fluid for it, with all the right anti-seize additives.

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Old 03-23-2009, 09:22 AM   #3 (permalink)
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Default Re: Rear Diff Break in

Thanks, Kaaz fluild it is..... can't wait to do figure 8's at low speeds to break it in.
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Old 09-17-2009, 12:34 PM   #4 (permalink)
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Default Re: Rear Diff Break in

can i ask what all is needed to replace the rear vcu with the kaaz lsd? new bearings, seals, anything important? is it difficult to replace? does anything have to be pressed on or off?
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Old 09-17-2009, 10:56 PM   #5 (permalink)
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Default Re: Rear Diff Break in

Quote:
Originally Posted by Black_Sunshine View Post
can i ask what all is needed to replace the rear vcu with the kaaz lsd? new bearings, seals, anything important? is it difficult to replace? does anything have to be pressed on or off?
I do not recommend buying new bearings for the rear diff. Those bearings are over-sized and over-designed because they have to be big enough to have the half-axles go through them. Reuse them. You will need a simple 2-prong gear puller to get them off the old diff.

Seals are very difficult but are possible to pull without damaging them. You need to make some kind of hook to pry it without bending. If you bend it, you can buy a new one.

It is important to keep the same lateral position of the diff's gear, so that it engages with the pinion gear the exact same way. The best way that I concluded is to measure the original angular free play of the pinion gear before taking the stock diff out. Then, when you put the KAAZ diff, keep the same free play. If you screw it up, take it to a rear end shop and they will set the lateral position of the diff using special paste.

Overall, the installation is simple, I would say. It is hard to screw it up. Just make sure that the gear engagement before and after is the same. If it does not look or feel the same, take it to the rear end shop, pay them $20 and ask them to double check it.

Philip
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Old 09-17-2009, 11:21 PM   #6 (permalink)
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Default Re: Rear Diff Break in

Does it just come out as one unit?
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Old 09-18-2009, 06:18 AM   #7 (permalink)
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Default Re: Rear Diff Break in

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Does it just come out as one unit?
The diff? It comes out with the gear bolted onto it and the bearings.
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Old 09-18-2009, 11:23 AM   #8 (permalink)
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Default Re: Rear Diff Break in

do u have the part number of the seals? i like to be prepared also, do the halfshafts need to be removed?

thanks Philip!
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Old 09-18-2009, 01:33 PM   #9 (permalink)
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Default Re: Rear Diff Break in

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do u have the part number of the seals? i like to be prepared also, do the halfshafts need to be removed?

thanks Philip!
I do not have the seals part numbers. Yes, the half-shafts must come out.
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Old 09-18-2009, 01:48 PM   #10 (permalink)
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Default Re: Rear Diff Break in

alrighty. thanks! i'll be getting the rear diff during christmas
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