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Old 08-19-2008, 01:57 PM   #1 (permalink)
'92 VR4
 
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Default Help! No 5th or Reverse - 5 Speed

Like the title states I have a freind with a 91 VR4 that has no 5th or reverse.

The shifter goes into place but there is nothing there. This issue developed after the tranny was removed for an engine swap.
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Old 08-19-2008, 03:26 PM   #2 (permalink)
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Default Re: Help! No 5th or Reverse - 5 Speed

check all the linkage.. make sure that the lower coolant hose is out of the way as much as possible. did you take the trans apart?????
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Old 08-20-2008, 11:33 AM   #3 (permalink)
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Default Re: Help! No 5th or Reverse - 5 Speed

Sounds like the fork pin backed out of the rail for 5th/R...

Jack
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Old 08-20-2008, 01:52 PM   #4 (permalink)
'92 VR4
 
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Default Re: Help! No 5th or Reverse - 5 Speed

Quote:
Originally Posted by JackM View Post
Sounds like the fork pin backed out of the rail for 5th/R...

Jack
Thanks Jack, I was hoping you would drop in.

I was also thinking that it would be a shift fork issue. FYI the car drives and shifts just fine in 1st through 4th, and the engine swap included the tranny, so it was actually an unknown and the donor car had taken a front end hit.

Is this a servicable issue? How deep into it would I have to go to replace the rail and fork assembly? From the details in the manual it would appear that the bell housing and center case would need to be removed to gain access. If that is the case, would it be safe to open it up replace/fix the broken rail/fork and put it back together?
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Old 08-20-2008, 10:29 PM   #5 (permalink)
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Default Re: Help! No 5th or Reverse - 5 Speed

haven't ever looked at the end of a AWD trans but the FWD the 5th gear fork is in its own 7 bolt cover on the end of the transmission so to service it you just go into the passenger side wheel well and take off the cover and go at it. something tells me its not that easy with the AWD transmissions. I don't think i remember seeing a 5th gear service cover on it
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Old 08-21-2008, 09:16 AM   #6 (permalink)
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Default Re: Help! No 5th or Reverse - 5 Speed

Quote:
Originally Posted by Darksurfr View Post
haven't ever looked at the end of a AWD trans but the FWD the 5th gear fork is in its own 7 bolt cover on the end of the transmission so to service it you just go into the passenger side wheel well and take off the cover and go at it. something tells me its not that easy with the AWD transmissions. I don't think i remember seeing a 5th gear service cover on it

I would not recommend trying to pull the shift forks out of a 5 spd AWD tranny with it on the car. You would have to take the input shaft and intermediate shaft out with the shift forks. They may come out but it would be hell getting everything lined up again for the reinstall.

In theory, you can disassemble the whole transmission and leave the bell housing attached to the engine. I don't know of anyone that has done that but I think it would be more trouble than it is worth.
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Old 08-21-2008, 12:57 PM   #7 (permalink)
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Default Re: Help! No 5th or Reverse - 5 Speed

I think the fork is fine, you just have a pin that backed out. I would just remove the trans end-cover with the unit in the car and take a look. If the pin is backed out I would just pull the pin and replace it with the fork in place and pop the cover back on.

Note the cover is tricky as the input shaft is pressed to it. so removing and installing it can be difficult.

Jack
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Old 08-21-2008, 01:13 PM   #8 (permalink)
'92 VR4
 
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Default Re: Help! No 5th or Reverse - 5 Speed

Quote:
Originally Posted by JackM View Post
I think the fork is fine, you just have a pin that backed out. I would just remove the trans end-cover with the unit in the car and take a look. If the pin is backed out I would just pull the pin and replace it with the fork in place and pop the cover back on.

Note the cover is tricky as the input shaft is pressed to it. so removing and installing it can be difficult.

Jack
Would a little bit of heat help loosen the hold on the input shaft and make diassembly easier? I see they recomment preheating the outerbearing and case prior to reassebly.

Thanks again. I think it just might be worth the time to try it. Worse case is that I have to pull the whole tranny.
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Old 08-22-2008, 10:37 AM   #9 (permalink)
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Default Re: Help! No 5th or Reverse - 5 Speed

When we have a hard time pulling them apart here, heat doesn't seem to help. Just pulling on the cover evenly and being careful not to damage the case is really all you have to worry about.

Jack
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