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Old 08-25-2008, 02:48 AM   #31 (permalink)
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Default Re: How to tune a car, step by step.

I may not be totally correct on this, but here goes. The ECU still thinks the injectors in the car are 360cc. The piggybacks job is to translate the amount of actual air coming into the engine so it will keep the engine functional. Example, if I put 720cc injectors in my car with no piggyback the car will think 360cc injectors are in there and put a lot more fuel in there than required.
The piggyback will trick the ECU into thinking it's recieving less air so it will adjust the amount of fuel delivered. With this adjustment of fuel delivery comes an apparent adjustment of timing. The ECU thinks there is less load on the engine than there really is and timing needs shifted to compensate.

Like I said I may be wrong but this is what I gathered over last year of research. Experts please chime in and fix anything that may be wrong.
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Old 10-01-2008, 11:43 AM   #32 (permalink)
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Default Re: How to tune a car, step by step.

Quote:
Originally Posted by kywhitelightning View Post
I may not be totally correct on this, but here goes. The ECU still thinks the injectors in the car are 360cc. The piggybacks job is to translate the amount of actual air coming into the engine so it will keep the engine functional. Example, if I put 720cc injectors in my car with no piggyback the car will think 360cc injectors are in there and put a lot more fuel in there than required.
The piggyback will trick the ECU into thinking it's recieving less air so it will adjust the amount of fuel delivered. With this adjustment of fuel delivery comes an apparent adjustment of timing. The ECU thinks there is less load on the engine than there really is and timing needs shifted to compensate.

Like I said I may be wrong but this is what I gathered over last year of research. Experts please chime in and fix anything that may be wrong.
Spot on! The ECU will always think the injectors are 360cc. Piggy backs just lie to the ECU (tell it there is less air than there really is) to get the result of the right amount of fuel with injectors that are bigger. With the "less air" the ECU then runs in a different part of the timing map, and that can sometimes be a substantial difference.

There are other piggybacks that can adjust after the ECU (Emanage Ult.) but most common is to adjust the air flow signal.

But, if you make enough extra power, you get the modified air flow signal into a good range on the ECU map and timing numbers will be ok. That's why it's best to run the smallest injectors that will support your power level. If you put in injectors that are 50% larger than stock and only make 10% more power, you will have an issue with timing. If you put in injectors that are 20% larger than stock and make 20% more power, the ECU is going to give you a timing that should be close enough to run with out issue.

Example: (fictional made up #'s)
Lets say a Hz number of 2600Hz is enough to max the stock injectors. We'll say 20 degrees of timing is correct here. ~16 PSI from 9b's.
Now we put in injectors that are 20% bigger than stock, and an SAFC, and change NOTHING else. To get the right amount of fuel you will need to tell the ECU it's only getting 2080Hz of air. The ECU gives the right timing for that HZ count, say 24 degrees. But your still running 16PSI from your 9b's... too much timing for these conditions.

Now we add 13T's and better IC's and turn the boost up more. The HZ reading from the MAS goes up to 3300. Take 20% away and we end up with 2640Hz to the ECU. ECU feeds 20 degrees of timing, which will be ok since we have nice cool charge temps from our bigger IC's and efficient turbo's. Now we are making 20% more power.


All those #'s are numbers that I picked that may or may not be in the ballpark. Just trying to give an example of what happens.
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Last edited by MustGoFaster : 10-01-2008 at 12:08 PM.
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Old 10-01-2008, 11:48 AM   #33 (permalink)
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Default Re: How to tune a car, step by step.

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Old 11-01-2008, 03:05 PM   #34 (permalink)
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Default Re: How to tune a car, step by step.

Quote:
Originally Posted by MustGoFaster View Post
Spot on! The ECU will always think the injectors are 360cc. Piggy backs just lie to the ECU (tell it there is less air than there really is) to get the result of the right amount of fuel with injectors that are bigger. With the "less air" the ECU then runs in a different part of the timing map, and that can sometimes be a substantial difference.

There are other piggybacks that can adjust after the ECU (Emanage Ult.) but most common is to adjust the air flow signal.

But, if you make enough extra power, you get the modified air flow signal into a good range on the ECU map and timing numbers will be ok. That's why it's best to run the smallest injectors that will support your power level. If you put in injectors that are 50% larger than stock and only make 10% more power, you will have an issue with timing. If you put in injectors that are 20% larger than stock and make 20% more power, the ECU is going to give you a timing that should be close enough to run with out issue.

Example: (fictional made up #'s)
Lets say a Hz number of 2600Hz is enough to max the stock injectors. We'll say 20 degrees of timing is correct here. ~16 PSI from 9b's.
Now we put in injectors that are 20% bigger than stock, and an SAFC, and change NOTHING else. To get the right amount of fuel you will need to tell the ECU it's only getting 2080Hz of air. The ECU gives the right timing for that HZ count, say 24 degrees. But your still running 16PSI from your 9b's... too much timing for these conditions.

Now we add 13T's and better IC's and turn the boost up more. The HZ reading from the MAS goes up to 3300. Take 20% away and we end up with 2640Hz to the ECU. ECU feeds 20 degrees of timing, which will be ok since we have nice cool charge temps from our bigger IC's and efficient turbo's. Now we are making 20% more power.


All those #'s are numbers that I picked that may or may not be in the ballpark. Just trying to give an example of what happens.
Well said Ryan, great use of example!
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