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Old 04-30-2006, 05:00 PM   #9 (permalink)
Struggly
3SX FTL
 
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Join Date: Sep 2000
Location: Chelmsford, MA
Drives: Viciously
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Default Re: Pics of full ABS delete: Custom lines and Wilwood prop valve in center console

Thanks for the compliments.

I thought I'd post up a few more details about the delete. The lines are 90/10 copper nickel alloy, not stainless steel. (Most of you can probably tell that from the color, but anyway.... ) They were not pre-bent of course, nor were they pre-flared; the copper/nickel line comes in 30 foot rolls. The line is very soft and can be bent by hand. I figured I'd use a spring bender to prevent kinking, but in the end I didn't use any bending tools.The line is forgiving enough that it actually tolerated some straightening and re-bending, and it likes extreme bend angles just fine, as you can see.

To make the lines, I used thick solder to make a line "template" (so to speak), then took it off the car and straightened it to get a length measurement. Then, after flaring a copper/nickel line of the proper length, I simply shoved it into place. I was able to do all my bending with the line in the car, which would have been impossible with conventional line.

A normal flaring tool will not work. For one, they don't make double flares. And, for another, the tees I used require bubble flares, which you can't accurately make with a normal flaring tool even if you're inventive. I used a bench mounted tool that clamps the line between two blocks and then presses a flaring die against the line end. It worked exceptionally well; all of the flares on those lines were made on the first try and none of them leaks after over 2000 miles of driving.

Brake pedal feel has definitely improved, which confirms my long-standing suspicion that the shittiness of the stock ABS contributed heavily to the poor pedal feel of the 3/S.

Clint
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The Pansy Patrol
1995 3000GT VR-4 but real niggaz don't give a fuck: V1, comprehensive denastificizzle, vishizzous accessory biznelt mod, K&N, Greddy Profec B S-P-to-tha-izzec II, S-AFC, Walbro 341, DSM 450s, n AEM UEGO; battery relocizzle K-R-to-tha-izzank Vents, EK2MFG fizzle rizzle loop n plenum spaca, lethal_vr4 manual gang bangin' rizzay, SKVR4 AWS delete, polyurethane motor mounts, adjustable control arms, SS brakes lines, n EGR blockoffs; Custom brakes lines wit cockpit-mounted adjustable proportion'n valve, 332mm Stoptechs, Carbotech Brotha Plus/Porterfield Rizzle ATE Pusha Blue, OZ Gang Bangin' F1 Plus 17x9.5 +36mm, Yokohama AVS ES100 275/40/17, Tein Fizzle w/EDFC n SCE Casta/Camba Plates, SCE oilpan, DSM sidemounts, DN Precat Eliminizzles 13G/9B combo (9psi springs), J-spec final drive, RPS flyhweel n Spec II clutch, IPO propane, ATR downpipe, tizzest pipe, n Single Shot

1994 Mazda Protege DX: 260K miles, DOHC 1.8L swap, rear disc brake conversion, poorly-designed header, some cheap-ass suspension upgrades, Carbotech XP8/AX6, 15x7 +30 Kazera KZ-M w/ Avon Tech Ra slicks, other crap here and there (like an air filter that doesn't have 1/4 of a million miles), arguably the fastest piece of shit in New England and no one can do anything about it
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