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Old 11-29-2004, 07:24 AM   #29 (permalink)
cbatters
Member: Burned valve club
 
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Join Date: Jun 2002
Location: Stoughton, MA
Drives: 91 Stealth RT/TT
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Default Re: 3si to the rescue - valve seal replacement

UPDATE:

Over the holidays I built a prototype of the patent pending VSS-CSI tool (replace VSS with cam shafts installed) and it worked like a champ. I was able to torque the tool down with a ratchet and remove the valve spring keepers in less than 30 seconds. (Thinking about adding a powerful magnet to automatically remove the keepers to make it even easier/faster.)

Then I discovered a good size glitch. Easy to remove the valve retainer but impossible to remove the valve spring with the valve stem fully extended. (At this point Kevin - aka MyKiss69 can rightly say "I told you so!")

PLAN A
Simple tool to remove the valve stem seal without removing the spring. (Even with the spring off - you really want some kind of tool to quickly remove the VSS. I was able to pop 2 of them off using a screwdriver but is was a PITA.)

PLAN B (probably too complicated/risky for average users)
1. Attach c clip to top of valve stem - remove pressure allowing valve to drop down into cylinder - remove spring

2. Re-pressurize cylinder - remove clip - remove/install VSS

3. Reinstall clip - remove pressure - reinstall spring - pressurize - remove clip

4. Install valve retainer - compress spring - install keepers - decompress spring

Sounds complicated but the whole procedure should not take more than 2-3 minutes / cylinder.


Clint
__________________
1991 Stealth RT/TT - Firestorm Red - 193K Miles / Original Owner
Maint: Castrol 10W40 / Mitsu Filter / Rislone
Replaced: 2X clutch / 3X brakes / 2X front rotors / 2X ABS HU / 1X NGK Plugs / 1X Ball joints / 2X Antenna mast / 1X Active exhaust cable / 1X Windshield / 1X Fuel FIlter / 1X Struts / 1X rear rotors / 1X Front Head / VSS / 1X rear wheel bearings / 1X Transfer case (warranty) / 1x Tie rod end (drivers side)
Overhauled: Starter, IAC, BISS, CV Boots
Upgrade: SilverStar Headlights / ebay "Xenon" Fog Bulbs (no more yellow!)
A/F Gauge / MAP - Electronic Boost Logging / MMCd Data Logger
Pending Projects: Steering Rack
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